DATE EVENTS
February
2010 Both
Bob and I have had some difficulties to continue work in the last several
weeks. Therefore, the work on the
electrical has been slow lately.
January
2010 Bob
had been working on my panel for several months when I realized that he had
never seen a completed Velocity. So I
asked Craig to let Bob and I know when he would be at the airport so that Bob
could take a look at his Velocity. He
emailed me to meet at the airport on January 2, 2010 and asked me if I thought
Bob would be interested in a ride. I
knew that he would gladly accept so, I gave him Bob’s email and told him that
he should be the one telling him. I
would be at the airport to assist if needed.
We met at the airport around 10:00 am, including
This
year has to be the one N478B becomes airborne…
December
2009 Wires… wires… and more
wires… with some intermissions for family and friends.
November 2009
I
ordered both the Garmin SL-30 NavComm radio and the GTX-327 Transponder from
Stark Avionics. There are no longer
empty trays on my panel now.
I made
a presentation
to give an update on my project at the EAA Chapter 49 meeting this month. With his permission, I used
October
2009 Late last month I was in
Bob (the Panel Man) Sumoski,
continues to advance on the panel wiring.
Ever since I asked him, he has been coming every weekend and has taken
responsibility for the wiring on the panel.
The fact that I decided to place the fuses on my panel has allowed him
to do a lot of the work outside the airplane from his wheelchair. I continue to work inside the fuselage;
essentially, more cables, wires and connectors…
July 2009 I started the
electrical wiring work following diagrams drawn by
I
finalized the instrument panel and got it ready to start wiring its
components.
My
project underwent its second EAA Technical Inspection by Technical Counselors
June 2009
I
ended up buying a new AvMap EKP IV and Zaon XRX PCAS from Sarasota
Avionics. They make panel installations
and sell avionics equipment as well. They
gave me a very good deal; $2588 for the two and excellent assistance with my
questions, even before buying from them.
I was favorably impressed and have added their website to my list of
aviation links. After some changes to my
initial plan, here is the list of actual equipment that is being installed in
my instrument panel:
· Dynon FlightDek
180 and Dynon EFIS 100 (redundant ADAHRS and EMS)
· Dynon HS
Expansion Module (HS34)
· SoftComm Stereo Panel Mount Intercom. Model #: ATC-4PS
· Zaon XRX Portable Collision Avoidance System
Velocity
builder-pilot and friend
May 2009 I read on the
Dynon’s blog that it will likely not release its Next Generation system this
year. Therefore, I decided to complete
my panel per my initial plan with an AvMap EKP IV Aeronautical Navigator. I will leave the panel space intact so that I
can always switch to the NextGen system at a later time. This way, I don’t have to hold the
corresponding connections and wiring. My
autopilot works with the AvMap and it now displays traffic when a Zaon XRX
system is connected. It is also XM
Wx-capable, although not simultaneously with the autopilot and the traffic
display. The first thing I did was
search eBay and found a bid that was taking place on a new (never used)
unit. The list price for a new unit is
$1499.00 and the lowest I’ve seen a new one offered is $1339.00. I asked my brother to bid for me and he ended
up winning it for $944.00, shipping included.
The unit turned out to be used and I returned it for a refund.
I
designed and built an air filter box with alternate air source for attachment
to the firewall. The alternate air
source valve will open by itself, should the filter get blocked, but it also
may be opened by actuating a T-handle cable from the pilot’s seat.
March 2009 I have focused mainly on
the design and manufacturing of the cooling plenum, the instrument panel and
the nose access cover opening mechanism in the last several weeks. Getting both the cooling plenum and the
instrument panel ready for installation has been time-consuming.
February 2009 I have been increasingly
busier at work and this has affected my ability to focus and keeping me from
putting as many work hours into the project as I would like during the
week. Not only am I working less hours
on the project but when I work, I feel that I am not making enough
progress. Fellow builders tell me it
happens to all, especially when one works by oneself. Ygebor tells me that I enjoy building, that
this is part of the experience and that I should continue to enjoy it without
thinking too much about it. I know that
she is right but we all want to get it in the air, especially me at home. I have started to evaluate quite frequently,
which of my ideas do I really want to spend the time on, which can be done
after the airplane is in the air and which ones I am not willing to spend the
time in. One good thing about fiberglass
is that you can always add or improve a part later. I do not intend to think much about it at
this point, but I think it is easier to do things later than it is in an
aluminum airplane. Lately, I have
focused on the panel so that we have components at both ends of wires. However, I continue to work in multiple areas
such as, electrical, instruments, structural and finish work, engine
installation, etc.. Keeping the website
updated now is more time consuming, because of my work in multiple areas at the
same time. I spend less time updating
the website now, for obvious reasons.
November 2008 I started installation of the
electrical system components with
October 2008 I received the two autopilot servos and their installation kits from Dynon
Avionics.
I have
not worked on the airplane for the past 5 or 6 weeks due to time spent getting
Alan’s airplane and equipment ready for his radio control flying lessons, my
recent emergency trip to Venezuela and other catching up upon my return. But now, I have started working on it again.
August 2008 My father-in-law, César,
became gravely ill in August. My wife
had to rush a trip to
I
moved the wing rack with the wings and the canard from my garage to the
airport.
I got
Alan a radio-controlled electric model for his 10th birthday in July and
re-joined
July 2008 Dynon Avionics announced introduction of their next
generation glass-cockpit EFIS technology at
On
June 28, I received a call from the Gen. William J. Fox Airport administrator,
informing me that a hangar was available and I was next on the waiting
list. Effective July 1, T-hangar 606 at
KWJF is the official home of Dr. Tuky (N478B).
This works out great as pretty soon I will need to mount both wings to
finish the rudder and aileron cable controls, as well as the cowling-wing
transitions and I can’t mount both wings simultaneously at home.
June 2008 On June 21, I completed
another milestone on my project. I mounted the
engine on
the fuselage.
On
June 14, friends and fellow Velocity builders
May 2008 I contacted Gen. William
J. Fox Airport to check on my place in the hangar list and was given the good
news that I am finally third on the list for a hangar. Everything continues to fall in place.
After
several months of slow building, the fuselage is back on its gear with the help
of friends
April 2008 Rocket Racing
Composite Corporation, a subsidiary of the Rocket Racing League, announced the acquisition of Velocity
Aircraft of Sebastian, Florida.
March 2008 Introduction of the Dynon Autopilot was announced just before Sun & Fun
2008. Dynon has included a double axis
autopilot in their EFIS systems so that one only needs to add the servos. Since I already have redundant Dynon panels,
this is now the obvious choice for my installation, in place of the planned
Trio Avionics or TruTrak Systems autopilots.
The servos will come in 30, 40 and 50 lbs in of torque. Although nothing else is necessary, Dynon is
offering optional interface modules that facilitate and separate the autopilot
controls from the EFIS panels. Delivery
is scheduled to begin in mid-summer.
Unfortunately, no Dynon GPS yet but I am happy the autopilot is out.
Although
I started with a Fast Build kit, the kit didn’t come to me truly white. In addition, after three years of building,
the primed parts that come from the factory end up showing very different
shades and colors. For the first time in
late March, I started priming the underside of the fuselage and the canard.
What a feeling and sight it was!
It continues to look more and more as an airplane, and less like a
collection of parts.
The
propeller arrived home on March 12, 2008.
Alan wanted to open the box so I let him experience the task. Here is how it looked upon arrival.
February
2008
I started asking for quotes for a new MT Propeller and, in the process, came across a used
one that was being sold by his original owner.
He had replaced it with a carbon fiber Aerocomposites Propeller. After 400 hours of use on his Velocity XL /
Lycoming IO540D (260hp) combination, he had it overhauled to “same as new”
condition. The blades had been rebuilt,
the hub overhauled, and the unit assembled and certified as “0” hours per
manufacturer’s specifications. He was
selling it at a reasonable price, together with the original spinner in good
condition. After coming to an agreement,
I bought the propeller/spinner package, seen here ready for shipment.
After
much research and consultation with my son Daniel (aerospace engineer), I
resolved the common nose gear rubber shock problem (slop and shimmy) by making
a modification that replaces the original rubber shock with one that has a
metal plate only on one side. I got the
replacement part from an industrial supplier for vertical installation with the
rubber side in contact with the shaft.
It was tested successfully by both Kevin Steiner and
I
passed my first Biennial Flight Review, which was almost 2 months past
due. I know it is not advisable but I am
spending most of my time building. I got
that out of the way though.
January 2008 Alan, my youngest, craves
knowledge and loves everything to do with aviation. He is always around me and picks up things that
interest him like a little vacuum cleaner.
He had discovered, a couple of days before, that he could make videos
with my digital camera. So, I was
working inside the cabin one night and he took the tripod and set it up to make
a video of me working on the airplane.
However, he got tired of waiting for me to get out of the cabin and do
some work outside. So, he decided to do
his own thing. Before going to bed that
night, he told me that he had made a video of himself. The next day, I uploaded the video to my
computer and almost fell of my chair laughing when I watched it. Here is the result. Enjoy five minutes of VELOCITY EXPLAINED BY A NINE- YEAR
OLD.
December 2007 After receiving the screens
and with the low winter temperatures, especially in the early morning hours, I
find myself spending many hours figuring out the location of the instruments in
the panel. I drew the panel to shape in
an MS Word document and the instruments that I plan to install to scale, so
that I could move them around for planning.
It took long hours and so far, 18 drafts to come up with the one I
believe to be final. This exercise
involving research, measurement, downloading images of screens and instruments,
scaling them and moving them around, is an example of the estimated 30%
additional time I spend working on the airplane that I do not log as building
time. It is exciting to play around
with the panel set up, and hard to believe that I am at this stage of
construction.
Getting closer to mounting the engine, I
decided to place my first order for instruments. As I had in mind, I ordered two large Dynon
screens; one FlightDek 180 and EFIS 100 for redundant ADAHRS and graphical EMS; HIS
Expansion Module (HS34), fuel flow sensor, OAT probe and the corresponding,
custom length, engine sensor main and EGT/CHT wire harnesses from
SteinAir. This is another big step, at
least in my building project.
I
logged my 1,000th hour of work on my project at 8:15 PM on November 10, 2007,
as I was sanding the leading edge of the left strake in preparation for
glassing and filling.
October 2007 I decided to buy a
Velocity kit three years ago mainly because of the characteristics of the
airplane. However, the second reason was
Velocity’s reputation on builder support.
I recently attended the Velocity
University in
We
flipped the airplane upside down on October 14, 2007 to start finishing the
bottom surface of the airplane. For this, I got help from my brothers Javier
and Ed, and friends
July 2007 After much thinking,
this is what I am planning for my instrument panel:
· AvMap
EKP IV permanently installed in the panel.
· PS Engineering PM1000 II intercom
· Dynon Integrated Autopilot after its introduction in March 2008.
June 2007 Three years ago, on
June 25, 2004, I placed the order for a Fast Build Velocity XL FG kit. June 25 is a very special date for me, not
because of this, but for very different reasons. I spent two weeks in the Head Start Program
at the
I
closed my second fuel strake.
The assembled fuselage parts are now symmetrical and starting to look
like an airplane.
May 2007 My son Frank earned his Bachelor of Arts in
Communication at
My
oldest son Daniel earned his Bachelor of Science in
Aerospace Engineering at Embry-Riddle Aeronautical University in Daytona Beach,
Florida on May 7, 2007.
On my
way back to
March 2007
MT Propellers
confirmed that the overhauled Hartzell propeller governor that came with my
engine can be used with their propeller.
February 2007 I received the IO540 Lycoming
Engine Installation kit, as well as the Front and Rear Oil Cooler kits from the
factory. The powder coating of the
engine mount was damaged in transit so I had it removed, had its weldments
inspected for integrity and powder coated again for installation.
December 2006 After it started to get cold,
I have been avoiding doing any strake or structural lay ups. The last ones I did I had to apply heat and I
was satisfied neither with the consistency and flow of the epoxy nor with its
cloth-soaking characteristics.
Therefore, I will spend time doing work that does not involve epoxy or
is non structural until it starts to warm up.
November 2006
October 2006 The
engine was delivered to Craig’s and John’s hangar at Gen.
William J. Fox Airport on October 27, 2006.
As usual, Alan is the official photographer of these events and is
always with me. This is how the engine looks.
I was
invited to see the building project of my newfound friend, Russ Christopher,
just a few minutes from home in
I had
reserved an airplane to practice some landings over the weekend. However, my folks came to visit and I decided
to take Mom on a
short flight for breakfast to a nearby airport (
A good opportunity presented and I ended up
buying the engine for my project, a little earlier than expected. It is a Lycoming
IO540-K1A5 (300 hp) with 0 hours since major overhaul (SMOH)
by Firewall Forward in
September 2006 I went flying with my brother
Ed, on September 24, 2006, and logged my 100th hour of flying time and 23rd of
cross-country flying right before landing between two firefighting
tankers.
On my
way back from a business trip to the East Coast I responded to an invitation
from friend
I also
had the chance to meet
After
a few fast taxi sessions and some final adjustments during August, friends and
fellow builders
August 2006 On August 17, 2006, I
took Daniel, my oldest son, on our first trip together. He came for a short visit after completing an
internship at Aerosat Avionics in
July 2006 On July 15, 2006,
I
logged my 500th hour of work on my project at 11:45 AM on July
8, 2006, as I was glassing the sheet of foam to be used for the strake
bulkheads.
On July
2, 2006, got my check ride on a Cessna 172.
June 2006 On June 24, 2006, a
wing is mounted for the first time on the fuselage. With
My
former flight instructor, Dr.
May 2006 On May 28, 2006, I
helped friends and fellow Velocity builders Craig Woolston and John Schoorl
take their wings to
their hangar at
On May
23, 2006, I took Frank, my second oldest son on our first $100
“breakfast.” He just finished his junior
year of a communications major at
April 2006 On April 30, 2006, my
wife and I went for an early morning flight.
We rented a 152 and took off from WJF to fly over the
March 2006 On March 26, 2006, I
took the little ones up. A beautiful day
but rather windy (variable direction from 020 and 070 and speeds between 7 and
14 knots with gusts) and bumpy. I took
the same approach to the first flight as with my wife; takeoff followed by
immediate touch and go to get the anticipation out of the way. I had explained the reasons for possible
airplane movements and Melissa seemed not to care much about the
bumpiness. We flew locally for about 35
to 40 minutes. I landed and took Alan
up. Winds had increased by then. We completed the touch and go and departed to
the north. I could tell that as opposed
to Melissa, Alan was a little apprehensive and getting tense with some of the
bumps. So I decided to cut his flight
short. I continued to reassure and
explain things to him, as well as point areas and objects on the ground, to
keep his mind away from the conditions as we headed back to the airport. His flight was less than 25 minutes. At the end, both were very happy and planning
for the next flight. They ended up the
adventure with a couple of cheeseburgers and fries at Foxy’s Restaurant as they
enjoyed the airport activity and shared their respective experiences.
I took
up my first passenger on March 23, 2006, my wife Ygebor. We dropped Melissa and Alan at school and
headed for the airport (WJF) in
I
decided to write my own pilot’s prayer
to express the joy I felt flying, after so many years, and one that I could
pray to God before every flight. Once
final, I posted the prayer on my website for other pilots to copy and
distribute.
Granted
Statement of Demonstrated Ability (SODA) by FAA Inspector Steve Kline, for 3rd
Class Medical Certificate, upon successful completion of FAA Special Vision
Medical Flight Test at WJF on March 2, 2006 at 10:50 AM. So, I am done with the requirements! I need to start learning now.
Peculiar
wind conditions during flight.
Preflight
9:56AM Wind:
Calm (ATIS and Weather Underground History )
Takeoff
10:20AM Wind: 23009KT (
Landing
10:50AM Wind: 23018G25 (
16G21 (Weather Underground History: 10:47AM)
January 2006 After much thought decided
to change my reserved number to N478B.
Since all the numbers I wanted were already taken or unavailable, and
the one I had picked up was rather long, I went for a shorter one ending with
B.
December 2005 Earned Private Pilot
Certificate from examiner George Prewitt on December 17, 2005. Still need to pass FAA Vision Special Medical
Flight Test due to 20/50 corrected vision in left eye.
November
2005 † Florencio (Flo) Diaz, a good father, husband and
friend but most importantly, an extraordinary human being. Skilled but humble professional, long-time
employee of Scaled Composites and finisher of aircraft, such as the White
Knight and SpaceShipOne, was killed the night before Thanksgiving by an
irresponsible driver running a stop at high speed.
You finished the wings Flo… I
will finish the airplane in your memory.
We’ll get to fly together then my friend….
September 2005 Passed the Private Pilot
Airplane Knowledge Test on September 5, 2005.
June 2005 I asked my youngest
children, Melissa (11) and Alan (6) to find a name for our airplane. They came up with two possibilities but all
four of us immediately agreed on which one we liked best. For some unknown reason, Alan was nicknamed
“Tuky” by his brother Daniel when he was a baby, after the George of the Jungle
movie character. Our airplane was
formally baptized as “Dr. Tuky”on June 25, 2005.
After
much delay due to rain and wind, completed Long Solo
Cross-Country Flight requirement from Lancaster (WJF) to Bakersfield Municipal (L45) to
Inyokern (IYK) through the Tehachapi Mountains and back to Lancaster (WJF)
California through Mojave (190 miles).
May 2005 First
Solo Cross-Country Flight from Lancaster
(WJF) -
March 2005 I
noticed that to fly and study to earn Private Pilot certification while trying
to build the airplane is very inefficient.
I have decided to earn certification first. Then, I can dedicate my weekends to just
building the airplane and log hours around the building schedule.
February
2005 Earned
solo certificate in the morning of February 5,
2005 and started building the kit at home that afternoon.
January
2005
Wings were delivered on January 25, 2005. I built a mobile rack with wood recycled from
the crate so I can move them around in the garage.
Finished the parts inventory on
January 9, 2005 and it is now in the garage.
Fast Build XL FG kit SFG029 was delivered on
January 7, 2005. My friends Tim Hampton,
Lou Tellez and
· Crate
at Ground Level and Up the Driveway
December 2004 Kit delivery scheduled for
January 7, 2005.
Both kits are loaded for shipment
at the factory on December 22, 2004.
Fast Aircraft Transportation
postpones kit’s delivery until second week of January 2005. Rob Greiner secures a much better
transportation deal with Solistics.
Velocity Inc. has scheduled
loading/shipment of kit (SFG029) for December 15, 2004.
November 2004 Upon my return from Sebastian,
I started working on a website to document my building experience and catalog
my photos.
After much delay due to several hurricanes
affecting the Florida area, I finally got to the Velocity factory on November
1, 2004 and was able to start working on my kit.
This allowed me to meet the Velocity crew and tap into their expertise,
as well as meet other fellow builders.
Two weeks in the Head Start program gave me great knowledge and
experience about tools, materials and building techniques. I had a great time and highly recommend going
through this program before starting to build a kit.
● Beginning
Head Start Program
As I drove away from the hangar
at the end of my last day at the factory, I saw this. I realized it was the first one I had seen since
my arrival at Sebastian and made me feel my project was looked upon with eyes
of approval. I certainly look forward to
the future. Delivery of my kit in
October 2004 Notified by Velocity that
my kit will be ready by month’s end.
Scheduled to begin my two weeks of Head Start Program on November 1.
September 2004 Hurricane Jeanne, the fourth to
make land fall in Florida in six weeks, hit Sebastian very hard. The Velocity Service
Center
hangar was destroyed with several customer projects inside. The building projects are repairable. It may take weeks before power and services
are restored in the area. Delivery of my
FB kit is delayed further .
Hurricane
August 2004 Started flying lessons on
August 14, 2004 at Barnes Aviation in William J. Fox
(WJF) Airport (
July 2004 Factory scheduled to
complete kit (SN: SFG029) by the end of September. Delivery expected some time in October after two
weeks of Head Start Program building at the
Received FAA Third Class /
Student Pilot Medical Certificate.
June 2004
Sent order for a Fast Build Velocity XL
FG. (June 25, 2004).
After much research on my part,
there is unanimous family consensus to buy a Velocity XL. I have chosen the fixed gear model for the
following reasons:
1. There is no doubt that a retractable gear
looks better…. but only when looked at by others from the air. On the ground or
close to it, which is from where it is going to be seen, and from where I will
be seeing it; it looks a lot better with wheel pants.
2. With regard to the retractable gear’s 10%
speed pick up (in paper) from an already high cruise speed, I did not feel the
impact on the type of flying I intend to make was going to be significant
enough to warrant the additional expense on training/certification, hardware,
maintenance, insurance and other risks such as malfunction or forgetting to
lower it (the most frequent incident cause).
I will be flying exclusively for fun and the 10% or so lower speed only
means that I will spend an additional 6 or 7
minutes flying, hopefully more, for every hour of flight. As opposed to
a penalty, I will find this very rewarding. That’s why I am getting into this
after all… to fly as much as I can and for as long as I can.
Invited by local builder/pilot
Paul Rosales (RV6A)
for a detailed look at an aluminum airplane, as part of the RV10 research. Great information from an experienced builder
and pilot, and great flying with several hours of formation flying
practice.
Submitted
ophthalmologist’s evaluation to FAA Regional Flight Surgeon.
May / 2004 Started reorganizing
garage at home for still an undetermined kit.
Underwent
FAA Medical Certification Exam and did not pass visual requirements on left
eye. Required to submit
ophthalmologist’s evaluation to FAA Regional Flight Surgeon for further
consideration.
Visited Velocity plant in
March - April /
2004 Continued research on
homebuilt aircraft issues and talked with local Velocity and RV
owner/pilots. Met John Schoorl, Velocity
builder/owner partner of Craig Woolston.
February / 2004 Performance and
specifications’ differences between Velocity SE and XL did not seem significant
to me, except for luggage space and cabin comfort. Velocity representatives introduced me to
Velocity builder/owner Kevin Steiner in
January / 2004 Reserved aircraft number
N625TT for a future kit. The number is
for June 25, a very significant date for our family, and for a very special
person (TT) in our lives.
Attended EAA Chapter 49 meeting at
I realized that building an
airplane at home is possible for me.
December / 2003 Attended a Glastar Fly In in
October / 2003 Sportsman, RV-10 and Velocity caught my attention.
September
/ 2003 Started researching
the possibility of getting a Private Pilot’s License and building an
experimental aircraft at home.
© Jorge A. Bujanda / 2004-2110